Flow creation and management - Continuous flow
7 important questions on Flow creation and management - Continuous flow
Guidelines of continuous flow:
2. Develop continuous flow wherever possible
3. Use pull systems (supermarkets) when continuous flow is not possible
4. Try to send the customer schedule to only one production process
5. Distribute the production of different products equally over time at the pacemaker process
6. Create initual pull
7. Develop ability to make...
Takt time (guideline 1)
5 steps spaghetti diagram
2. Person product flow diagram
3. Investigation
4. Distance travelled
5. VA time
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Continuous flow (guideline 2)
- Balance the flow between operations - Improve process capability
- Balance capacity & availability
What does Heijunka (Production Leveling) mean?
Heijunka is the Japanese name for production leveling, a scheduling technique for repetitive multiproduct production.
Instead of trying to stick to varying demand or run long production serires, leveling seeks periodic demand patterns for scheduling repetitive small production runs
Pull systems (supermarkets) when continuous flow is not possible (guideline 3)
In material control, the withdrawal of inventory as demanded by the using operations. Material is not issued until a signal comes from the user.
Value stream layout (by product)
2. No Overproduction
3. Bettercommunication 4. Flexible
5. Single-piece flow
The question on the page originate from the summary of the following study material:
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