Inventories in series: need for something different

3 important questions on Inventories in series: need for something different

The first problem of ROP techniques is the Bull-whip effect, what is this? What's the consequence of this effect?

  • Small changes in downstream demand lead up to large upstream order variation (at factory level)
  • Very high unwanted inventories in whole chain!

What's the third problem of ROP techniques? (name+meaning)

Unreliability effect: ROP techniques do not work well for ordering parts
Bepaalde servicegraad willen bieden.
Bv: afhankelijke vraag: werkt ROP niet: zie slide: daalt servicegraad van 95% naar helemaal 77%

Summarized: What are the 3 problems of ROP(=herstelpunt) techniques?

  • Bull-whip effect (opslingerverschijnsel, Forrester effect)
    • Causes:
      • Partial information (no info on downstream demand)
      • Lead time / order delay
      • Order batching
      • Discounts
  • Lumpy demand effect
  • Unreliability effect

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