Proces layout (or functional layout)

5 important questions on Proces layout (or functional layout)

What are 3 characteristics and some examples of a process-orientated layout?

  • Design places departments with large flows of material or people close together
  • Departments areas having similar processes located in close proximity(=nabijheid)
    • E.g., All x-ray machines in same area
  • Used with process-focused processes
  • Examples: job-shops, office layout, hospital layout

An important type of a process layout is a job-shop (discrete products), what are 4 characteristics and 2 principles of this layout?

  • Characteristics:
    • Large variety of inputs
    • Large variety of outputs
    • Much and varied transport
    • Long and varied product lead times
  • Layout principles:
    • Maximum utilization of each machine
    • Maximum labor specialization

What are the 6 steps in developing a process-orientated layout by using the Systematic Layout Planning (SLP) procedure?

  1. Construct a 'from-to matrix'
  2. Determine space requirements for each department
  3. Develop an initial schematic diagram
  4. Determine the cost of this layout
  5. By trial-and-error (or more sophisticated means: e.g. Software), try to improve the initial layout
  6. Prepare a detailed plan that evaluates factors in addition to transportation cost
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What are 3 characteristics and a example of a cellular(=mobiele) layout (work cells)?

  • Special case of product-orientated layout in what is ordinarily(=gewoonlijk) a process-orientated facility
  • Consists of different machines brought together to make a product
  • Usually temporary(=tijdelijk) arrangement only
  • Example: Assembly line set up to produce 3000 identical parts in a job shop
    • Bv als bakker op bepaalde dag alle bodems voor de taarten van komende maand gaat maken (geloof ik)

What are 4 requirements for cellular production?


Niet letterlijk leren
  • Identification of families of products - group technology codes (see Ch.5, p.215)
  • High level of training and flexibility on the part of the employees
  • Being self-contained(=op zichzelf staand), with its own equipment and resources
  • Test (poka-yoke) at each station in the cell

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